J-4 NAVSEA SI 009-012

NAVSEA

STANDARD ITEM

FY-27

ITEM NO:

009-012

DATE:

01 OCT 2024

CATEGORY:

II
1.

SCOPE:

1.1

2.

Title:

Weld, Fabricate, and Inspect; accomplish

REFERENCES:

2.1

MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

2.2

American Bureau of Shipping (ABS) Rules for Building and Classing Steel Vessels

2.3

0900-LP-060-4010, Fabrication, Welding, and Inspection of Metal Boat and Craft Hulls

2.4

S9074-AQ-GIB-010/248, Requirements for Welding and Brazing Procedure and Performance Qualification

2.5

0900-LP-001-7000, Fabrication and Inspection of Brazed Piping Systems

2.6

S9074-AR-GIB-010/278, Requirements for Fabrication Welding and Inspection, and Casting Inspection and Repair for Machinery, Piping, and Pressure Vessels

2.7

MIL-STD-22, Welded Joint Design

2.8

MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.9

T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

2.10 DOD-STD-2185, Requirements for Repair and Straightening of Bronze Naval Ship Propellers
2.11 S9221-C1-GTP-010/020, Main Propulsion Boilers; Repair and Overhaul 2.12 S9AA0-AB-GOS-010, General Specifications for Overhaul of Surface Ships (GSO) 2.13 MIL-STD-2191, Repair, Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting
2.14 S9CG0-BP-SRM-010/CG-47CL, Inspection, Testing, Fabrication, and Welding for Aluminum Superstructures During Repair, Alteration, and Modernization, for CG-47 Class Ships
2.15 TO300-AU-SPN-010, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.16 S9086-RK-STM-010/CH-505, Piping Systems

ITEM NO: 009-012

FY-27

2.17 S9LCS-BF-SRM-010/LCS-2, Inspection, Testing, Fabrication, and Welding for Structural Repair, Alteration, and Modernization, for LCS-2 Variant Ships 2.18 S9LCS-BG-SRM-010/LCS-1 CL, Inspection, Testing, Fabrication, and Welding for Structural Repair, Alteration, and Modernization, for LCS-1 Variant Ships 3.

REQUIREMENTS:

3.1 Utilize specific requirements of 2.1 through 2.11 and 2.15 listed in Tables One, 2, 3, and 4 of this item for determining the welder and brazer qualifications, electrodes, weld design, welding requirements, brazing requirements, welding procedures, brazing procedures, welding parameters and controls, inspection standards, and acceptance criteria. 3.1.1
Maintain a Welding Workmanship Program and a Welding Surveillance Inspection Program if conducting structural and fabrication work in accordance with 2.1. 3.1.2

Maintain a Welding Training Program in accordance with 2.4.

3.1.3

Maintain a Brazing Process Inspection in accordance with 2.5.